Flowserve Logix 1200e LGAIM0044 Manual de usuario

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Valtek SKU 138430 44-1
Valtek Logix 1200e/1210e
Digital Positioner
GENERAL INFORMATION
The following instructions are designed to assist in
unpacking, installing and performing maintenance as
required on Valtek
®
Logix
®
1200e digital positioners.
Series 1000 is the term used for all the positioners
herein; however, specific numbers indicate features
specific to a model (i.e. Logix 1200e indicates that the
positioner uses HART
®
protocol). Product users and
maintenance personnel should thoroughly review this
bulletin prior to installing, operating, or performing any
maintenance on the valve.
Separate Valtek Flow Control Products Installation,
Operation, Maintenance instructions cover the valve
(such as IOM 1 or IOM 27) and actuator (such as IOM
2 or IOM 31) portions of the system and other acces-
sories. Refer to the appropriate instructions when this
information is needed.
WARNING: Standard industry safety practices
must be adhered to when working on this or any
process control product. Specifically, personal
protective and lifting devices must be used as war-
ranted.
Valve and Instrumentation Storage
Procedures
Storage
Control valve packages (a control valve and its instru-
mentation) can be safely stored in an enclosed build-
ing that affords environmental protection; heating is
not required. Control valve packages must be stored
on suitable skids, not directly on the floor. The storage
location must also be free from flooding, dust, dirt, etc.
Pre-installation Inspection
If a valve control package has been stored for more
than one year, inspect one actuator by disassembling
it per the appropriate
Installation, Operation, and
Maintenance Instructions
(IOM) prior to valve installa-
tion. If O-rings are out-of-round, deteriorated, or both,
they must be replaced and the actuator rebuilt. All
actuators must then be disassembled and inspected. If
the actuator O-rings are replaced, complete the follow-
ing steps:
1. Replace the pressure-balanced plug O-rings.
2. Inspect the solenoid and positioner soft goods and
replace as necessary.
WARNING: To avoid possible injury to person-
nel or damage to valve parts, users must
strictly adhere to WARNING and CAUTION
notes. Modifying this product, substituting
non-factory or inferior parts, or using mainte-
nance procedures other than outlined could
drastically affect performance and be hazard-
ous to personnel and equipment, and may
void existing warranties.
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Indice de contenidos

Pagina 1 - Digital Positioner

Valtek SKU 138430 44-1Valtek Logix 1200e/1210eDigital PositionerGENERAL INFORMATIONThe following instructions are designed to assist inunpacking, inst

Pagina 2 - Table of Contents

44-10 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Spool ValveTo replace the spool valve, refer to Figure 8, 10 & 11and pr

Pagina 3 - Specifications

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 44-117. Place new molded filter element into the chambercover vent piece. This e

Pagina 4 - Positioner Operation

44-12 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Collector BoardThe collector board assembly provides a central rout-ing for

Pagina 5 - Seal Boot

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 44-13Stem Position SensorThe position feedback assembly transmits valve posi-tio

Pagina 6 - Figure 5: Spool Cover Vent

44-14 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Standard Rotary Mounting Procedure(See Figure 15) The standard rotary mount

Pagina 7 - Figure 6: Compliance Voltage

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 44-152. OUTPUT 2 port of the manifold to the topside ofthe actuator. 3.With supp

Pagina 8

44-16 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Optional Rotary Mounting ProcedureThe optional rotary mounting applies to v

Pagina 9 - Figure 8: Spool and Block

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 44-17WARNING: If rotating in wrong direction, seri-ous damage will occur to the

Pagina 10

44-18 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611stroke calibration. Release the Quick-Cal button oncecalibration has starte

Pagina 11 - Spool Valve Cover

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 44-19Checking or Setting the Driver Module Minimum PressureRefer to Figure 19, p

Pagina 12

44-2 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Table of ContentsGeneral Information ...

Pagina 13 - Orientation

44-20 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611LOGIX 1200 Model NumbersPROTOCOLSelection CodeHART *2DIAGNOSTICSSelection C

Pagina 14

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 44-21Figure 20: Exploded View443024337383634353332312927262825242322192118201716

Pagina 15 - * Located in appropriate

44-22 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Available Spare Part Kits for Logix 1200e digital postionerHART FilterSKU 1

Pagina 16 - 4-20 (4)

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 44-23Table VII: Valtork Rotary Mounting Kits*25 Square-inch 50 Square-inch 100-2

Pagina 17 - Quick-Cal Button

44-24 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 86114 to 20 mA Analog Output RetrofitGeneral InformationThe Logix 1200e digital

Pagina 18 - Sensor Mounting Screws (2)

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 44-25CalibrationTo calibrate the Logix 1200e or 1200e digital posi-tioner equipp

Pagina 19 - Pressure Check

44-26 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 86117. Connect the blue/yellow two-wire-set from the userinterface board to the

Pagina 20 - LOGIX 1200 Model Numbers

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 44-27Figure 23: Logix 1200e Positioner with Circular Window DesignFigure 24: Lo

Pagina 21 - Figure 20: Exploded View

44-28 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 Figure 28: Logix Positioner withDiagonal Window DesignFigure 29: Logix Pos

Pagina 22

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 44-29Figure 34: Sticker Application Figure 35: Completed Installation of Analog

Pagina 23

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 44-3Unpacking1. While unpacking the Logix 1200e positioner, checkthe packing lis

Pagina 24 - General Information

44-30 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611TroubleshootingIntroductionThis guide is designed to assist the user in tro

Pagina 25 - Calibration

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 44-31spool position. At that point, the actuator pressureschange and the stem be

Pagina 26

44-32 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Q: I accidentally placed a voltage supply across theLogix 1200 positioner.

Pagina 27

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 44-33CalibrationQuick-Cal FunctionThe Quick-Cal™ function is a method by which t

Pagina 28

44-34 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Control and TuningSetting P+I ParametersUsing ValTalk or SoftTools software

Pagina 29 - User Interface Board

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 44-354. Write this number to the Inner Loop Offset.SoftTools TechCheck Software1

Pagina 30 - Troubleshooting

44-36 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611NOTE: This filter is not rated for use in hazardousareas. It should be loc

Pagina 31 - Mounting and Installation

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 44-37AlarmsIntroductionThe Logix 1200 positioner has several internal alarmsthat

Pagina 32 - Linear vs. Rotary

44-38 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Board Current AlarmThe Logix 1200 positioner is a loop-powered device,which

Pagina 33

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 44-39Soft LimitsUnlike position alerts, soft limits prevent the stem posi-tion f

Pagina 34 - Control and Tuning

44-4 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611.Positioner OperationThe Logix 1200e positioner is an electric feedbackinstr

Pagina 35 - HART Communication

44-40 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Advanced FeaturesStandard vs. Advanced DiagnosticsThe Logix 1200 digital po

Pagina 36 - Intrinsically Safe Barriers

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 44-41.NOTE: Custom characterization points can only beentered by using ValTalk

Pagina 37

44-42 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611CalibrationRed LED blinks after a Quick-Cal oper-ation. Valve stays in full

Pagina 38 - MPC (Minimum Position Cutoff)

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 44-43Erratic communications1. Maximum cable length or impedance exceeded1. HART

Pagina 39 - Position Deviation

44-44 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611

Pagina 40 - Advanced Features

FCD VLAIM044-04c© 2000 Flowserve Corporation. Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Flowserve Corporation has establish

Pagina 41

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 44-5Logix 1000 Series Positioner Vented-design ConversionA standard Logix 1000 s

Pagina 42

44-6 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611The spool valve chamber has two parts: the spoolvalve cover, (item 9, SKU 13

Pagina 43

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 44-7Compliance Voltage (Figure 6)Output compliance voltage refers to the voltage

Pagina 44

44-8 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Driver Module AssemblyThe driver module assembly moves the spool valve bymea

Pagina 45

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 44-9 9. Remove the tubing from the orifice in the drivermodule assembly (Figure

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