Flowserve BP Manual de usuario

USER INSTRUCTIONS BP Multi-stage, horizontal, barrel pump PCN= 85392725 10-09 (E) Original instructions. InstallationOperationMaintenance

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 10 of 44 flowserve.com 2 TRANSPORT AND STORAGE 2.1 Consignment receipt and unpacking Imm

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 11 of 44 flowserve.com 3 DESCRIPTION 3.1 Configurations The BP type barrel pump is a proces

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 12 of 44 flowserve.com 3.3.8 Bearings The BP pump is equipped with heavy duty, externally mo

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 13 of 44 flowserve.com Notes:

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 14 of 44 flowserve.com 4 INSTALLATION Equipment operated in hazardous locations must compl

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 15 of 44 flowserve.com Fig. 4-3 d) After the mortar has solidified, locate the other neces

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 16 of 44 flowserve.com horizontally as required. In some cases where the alignment cannot b

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 17 of 44 flowserve.com 4.6.2 Suction piping a) The inlet pipe should be one or two sizes la

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 18 of 44 flowserve.com 4.6.9 Nozzle Load values 50 80 100 150 200 250Fx1420 2140 2840 4980

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 19 of 44 flowserve.com 4.6.10 Final Checks Check the tightness of all bolts in the suction

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 2 of 44 flowserve.com CONTENTS Page 1 INTRODUCTION AND SAFETY... 4 1.1

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 20 of 44 flowserve.com 5 COMMISSIONING, START-UP, OPERATION AND SHUTDOWN These operations m

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 21 of 44 flowserve.com 5.2.2 Lubrication schedule Oil should be changed after the first 4

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 22 of 44 flowserve.com 5.6.3 Auxiliary supplies Ensure all electrical, hydraulic, pneumati

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 23 of 44 flowserve.com c) In case that the pump starts up automatically, open the discharge

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 24 of 44 flowserve.com 6 MAINTENANCE 6.1 General It is the plant operator's responsib

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 25 of 44 flowserve.com f) Check dirt and dust is removed from areas around close clearances

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 26 of 44 flowserve.com the original design specification (modification or use of a non-stand

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 27 of 44 flowserve.com N.B. *1 When axial probes & key phaser are required *2 When ret

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 28 of 44 flowserve.com If phase disk is fitted on thrust end of shaft a) Remove bolts from

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 29 of 44 flowserve.com e) Pull the rotor assembly completely out of the casing barrel by us

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 3 of 44 flowserve.com INDEX Page Page Alignment, coupling (4.5.2)...

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 30 of 44 flowserve.com f) Bearing housing [3200, 3230) to stuffing box [4112] and suction h

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 31 of 44 flowserve.com After repairing the trust shoes and/or the thrust collar, total end p

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 32 of 44 flowserve.com g) Move shaft up and down to check that the total movement of the im

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 33 of 44 flowserve.com element into the fits of the casing barrel by using the center bolts

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 34 of 44 flowserve.com 6.10.6 Assembling Suction End (Coupling End) a) Insert the spir

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 35 of 44 flowserve.com Fig. 6-1 6.10.9 Assemble of Thrust Bearing and Set Thrust Bearing

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 36 of 44 flowserve.com b) Ensure bearing housing upper and lower half parting flange surfac

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 37 of 44 flowserve.com 7 FAULTS; CAUSES AND REMEDIES FAULT SYMPTOM Pump overheats and se

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 38 of 44 flowserve.com FAULT SYMPTOM Pump overheats and seizes Bearings have short life or a

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 39 of 44 flowserve.com FAULT SYMPTOM Pump overheats and seizes Bearings have short life or a

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 4 of 44 flowserve.com 1 INTRODUCTION AND SAFETY 1.1 General These instructions must alway

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 40 of 44 flowserve.com 8 PARTS LISTS AND DRAWINGS 8.1 Section & Parts List

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 41 of 44 flowserve.com Item Description 1100 Casing Barrel 1130 Stage Piece, Suction 1220 C

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 42 of 44 flowserve.com 8.2 General arrangement drawing The typical general arrangement drawi

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 43 of 44 flowserve.com 10.4 Technical Data Sheet 10.4.1 Diametrical Running Clearances De

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 44 of 44 flowserve.com Your Flowserve factory contact: Flowserve Niigata Wor

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 5 of 44 flowserve.com temperature or duty) it is requested that the user seeks the written a

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 6 of 44 flowserve.com HAZARDOUS LIQUIDS When the pump is handling hazardous liquids care mu

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 7 of 44 flowserve.com 1.6.4.2 Marking An example of ATEX equipment marking is shown below.

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 8 of 44 flowserve.com To avoid potential hazards from fugitive emissions of vapour or gas to

BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E) Page 9 of 44 flowserve.com 1.9 Noise level Attention must be given to the exposure of personnel